Where Innovation Meets Integrity

From Plant to Package: Inside Our Dhaka Facility

Every Sustorra bag begins as raw plant material and becomes packaging that protects products—then returns to earth. Here’s how we make it happen.

SECTION 1: OUR FACILITY

Made in Dhaka with Pride

Our state-of-the-art manufacturing facility in Dhaka represents the future of sustainable packaging in Bangladesh.

Facility Highlights:

• Modern biodegradable processing equipment
• Quality control laboratory
• Eco-friendly operations
• Safe, well-lit working conditions
• Capacity: 5 million+ bags monthly

SECTION 2: THE MANUFACTURING PROCESS

How We Make Biodegradable Bags

Step 1: Raw Material Quality Check

Every batch of plant-based material is tested before entering production:

• Purity verification
• Moisture content analysis
• Quality certification
• Contamination screening

We only use 100% biodegradable raw materials. No shortcuts.

Step 2: Film Extrusion

The polymer is melted and extruded into thin, uniform film:

• Precise temperature control
• Thickness consistency
• Width uniformity
• Continuous quality monitoring

Every meter is checked for quality.

Step 3: Custom Printing

For custom orders, bags are printed with:

• Eco-friendly biodegradable inks
• Full-color logo and branding
• Sharp, durable graphics
• Food-safe printing process

Your brand on sustainable packaging.

Step 4: Bag Formation

Film is formed into bags using heat-sealing:

• Shopping bags: Side-seal and bottom-seal
• Garbage bags: Bottom-seal with drawstring
• Courier bags: Adhesive closure application
• Garment bags: Zipper attachment

Seals are tested for strength on every production run.

Step 5: Quality Control

Every batch undergoes rigorous testing:

• Tear resistance testing
• Weight capacity verification
• Seal strength testing
• Visual inspection
• Thickness measurement
• Random biodegradation testing

Only perfect products leave our facility.

Step 6: Packaging & Shipping

Approved products are:

• Counted and packaged
• Labeled with specifications
• Prepared for delivery
• Stored in optimal conditions

From our facility to your business in days, not weeks.

SECTION 3: QUALITY ASSURANCE

Testing Every Step

We Don’t Just Make Bags. We Guarantee Them.

Raw Material Testing: 100% of incoming material batches tested

In-Process Testing: Continuous monitoring during production

Final Product Testing: Random sampling from every production run

Long-Term Testing: Regular biodegradation verification

What We Test:

✓ Tensile strength (resistance to pulling)
✓ Tear resistance (how much force to rip)
✓ Puncture resistance (sharp object testing)
✓ Weight capacity (load testing)
✓ Seal integrity (leak testing)
✓ Thickness uniformity
✓ Biodegradation rate
✓ Material composition
✓ Safety (BPA, heavy metals, toxicity)

SECTION 5: CAPACITY & CAPABILITIES

Scale That Grows with You

Current Production Capacity:

• 5 million+ bags per month
• Multiple bag types simultaneously
• Custom orders integrated into schedule

Expansion Plans:

• New production line: Q3 2026
• Capacity increase: 10 million bags/month by 2027
• Additional product lines in development

Custom Capabilities:

• Bespoke sizing
• Special formulations
• Unique printing designs
• Private label manufacturing
• R&D partnerships

Minimum to Maximum: We handle orders from 500 pieces to millions. No job too small or too large.

SECTION 6: INNOVATION & R&D

Constantly Improving

Our R&D Focus:

Better Materials: Researching faster-biodegrading formulations without compromising strength

Enhanced Performance: Developing water-resistant and heat-resistant options

New Products: Agricultural films, food containers, industrial packaging

Cost Reduction: Finding ways to make biodegradable bags even more affordable

Partnership: We collaborate with:

• Bangladeshi universities
• International material suppliers
• Environmental research institutes

SECTION 7: VISIT OUR FACILITY

See How It’s Made

Facility Tours Available

We welcome customers, partners, and sustainability advocates to tour our manufacturing facility and see our process firsthand.

What You’ll See:

• Raw material quality control
• Extrusion and forming process
• Quality testing laboratory
• Printing and customization
• Packaging and distribution
• Employee working conditions

Schedule a Visit: Available Monday-Thursday, 10 AM – 4 PM By appointment only

[Request Facility Tour →]

SECTION 8: WHY MANUFACTURE IN BANGLADESH?

The Bangladesh Advantage

Skilled Workforce: Decades of manufacturing expertise in textiles translates to biodegradable production

Cost Efficiency: Competitive labor and operational costs without compromising quality

Strategic Location: Easy access to Asian, European, and Middle Eastern markets

Government Support: Growing commitment to green industries and sustainable development

Supply Chain: Established export infrastructure and logistics networks

Innovation Culture: Young, educated workforce ready to lead in sustainable manufacturing

Sustorra proves Bangladesh competes on innovation, not just cost.